Automatic book casing-in machine function:
accurately glue the finished book core and cover together, also known as casing-in; widely used in hardcover books, notebooks and other occasions that require casing-in.
The equipment can be operated by one to two people. The operator only needs to place the book core and cover. The machine automatically sends the book core into the lifting plate for upward movement. After passing through the gluing roller, it automatically applies adhesive on both sides and combines with the cover. Then it goes through positioning pressure from above to become a finished product.
I. Main features:
1. With automatic spine positioning and pre-pressing functions: suitable for various types of covers, flat spines or round spines without changing molds, the device will press against the spine to automatically combine with the skin shell and book core. When taking out finished products, they are preliminarily glued in place without displacement of book cores.
2. Automatic mode, semi-automatic mode and manual debugging mode can be selected according to actual needs;
3. Touch screen control: function selection, parameter setting, fault prompt;
4. Driven by frequency conversion motor with adjustable speed (commonly used speed is 12 books/minute).
5.One-key lifting of glue tank for easy cleaning without removing screws.
6.One-key cleaning function: Pressing down on this button will automatically clean up water which solves problems caused by difficult manual cleaning of rollers group . During cleaning process there is no need to loosen up any glue rollers ,which saves time compared with conventional steps where you have adjust thickness every time when starting up .
7.Slow standby: When there is no operation on machine,it enters low-energy state,the gluing roller runs slowly,to prevent glue from drying out.Machine has stop,pause buttons at hand position so that you can pause or resume operation anytime easily .
8.Light grid protection for placing books,machine has emergency stop button at hand position,easy operation.
II.Operation characteristics:
1.Adjustment of Book Core Thickness:The left side & right side each have an adjustment wheel,and there’s a size digital display on them.The reading value should be adjusted half way between measured values of actual thicknesses
2.Adjustment of Book Core Width：Move limit block which places Book Core according its width
3.Adjustment of Cover Size：Put in Cover then adjust corresponding locating blocks accordingly
4.Offset between Cover & Book Core :Change coordinate values on touch screen panel 0f Machine(accuracy within 0.lmm)
5.Pause Time Setting:Set parameters such as stopping time after finishing products are made,interval pause time per book under auto-mode,sending speed,and auto-resetting etc.,freely on touch screen panel
III.Other instructions:
1.The initial position where adhesive starts applying onto upper surface of bookcore can be adjusted.It allows butterfly binding like shown below；
2.As long as thicknesses exceed 5mm,various common types of covers，flat spines or round spines type books available in market can directly use this machine,but not suitable for processing shaped-books having too many artistic surfaces。
3.No skilled operators needed.Manual placement & removals suffice.Accuracy guaranteed by machines unaffected by human shaking.Normal female workers could operate casually。
4.Glue thickness can be locked.Cleaning,stopping,reusing do not require re-adjustments(glue thickness already set before leaving factory).Simple operating procedures during start-up/shutdown。
5.Taiwan brand frequency converter;Control circuit adopts safe low voltage (24V) design;Touch screen human-machine interface；Common power cord plug-and-play makes using more convenient,safe accurate,durable.
Note：
1.The machine requires external compressed air supply.Compressed air compressor must be provided separately by user himself/herself。
2.The machines are divided into cold-glue models & hot-melt models based upon applicable adhesives.They cannot interchange(default model commonly used here is cold-glue model):
Cold Glue Model – Suitable for white glue or cold adhesives with moderate fluidity.Heated hot melt adhesives cannot work together。Hot Melt Model – Only applicable heated hot melt adhesives(jelly-like gum)。
3.Silicone rubber coating rollers、stainless steel coating rollers with patterns etc.can all be customized；
4.Other designated functions could also be customized.For example,Automatic brushing-on function at positions where Books’cores&spine meet.(There’re two situations requiring brushing-on:(a)For glued-book cores whose spine widths slightly protrude beyond their own body widths,resulting in about lmm less adhesive applied;(b)Spine-wrapped cloth fabrics absorb too much adhesive resulting insufficient amount.This kind-of-books would lack enough adhesive if not brushed-on manually before being cased-in traditionally.)
